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Cosmec

Transforming Cosmec’s In-Line Quality Inspection with AI

Cosmec logo
TagsManufacturing
Cosmec logo
TagsManufacturing

Cosmec, an Italian leader in industrial automation for heavy clay processing, is renowned for its innovation and quality. To tackle the challenges of inconsistent raw materials and manual quality inspection, Cosmec partnered with ML6 to embed AI-driven in-line quality control into its production systems.

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Cosmec_Plant for the production of bricks. Plant for production building material with ready brick By Danil_Rudenko_envato

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Cosmec teamed up with ML6 to develop a machine vision solution that automates defect detection in brick production with over 90% accuracy. Integrated directly into handling equipment, the system reduces waste, boosts efficiency, and provides real-time insights for proactive quality management. This innovation not only enhances product consistency but also strengthens Cosmec’s reputation and customer satisfaction in the heavy clay processing industry.

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About this client

Cosmec is known for providing excellent industrial automation solutions, marked by innovation and a strong commitment to top-notch quality  The company's expertise spans a diverse range of industries, including heavy clay processing, where it has established a reputation for excellence. Cosmec's drive for continuous improvement and its embrace of advanced technologies led it to seek a partnership with ML6, recognizing the transformative power of AI in addressing the challenges of in-line quality inspection.

Impact

In heavy clay processing and brick production, quality and consistency are essential to stay competitive. By partnering with ML6, Cosmec integrated an AI-powered in-line quality solution that delivers reliable defect detection, reduces waste, and enhances customer satisfaction.

  • High-Accuracy Defect Detection

    Automated identification of broken bricks with over 90% accuracy.

  • Reduced Waste & Higher Efficiency

    Significant reductions in downstream waste, boosting overall production efficiency.

  • Stronger Customer Value

    Improved product quality and increased satisfaction for brick producers using Cosmec’s systems.

Challenge

Using natural raw materials in heavy clay processing comes with variations that make it tough to ensure consistent quality for Cosmec's customers. These material fluctuations lead to inconsistencies during production, affecting both product quality and process yield. Traditional quality inspection methods, relying on manual inspection and subjective assessments, were proving inadequate in addressing these challenges. Cosmec needed a solution that could automate the inspection process, providing real-time insights and enabling proactive interventions to ensure consistent product quality. 

ML6 is a game changer for companies seeking to demystify and adopt AI. They have made the collaboration effortless and allowed us to rapidly embed AI into our product suite, giving us a competitive edge in the marketplace.
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Mirko RorerSales Manager

Solution

ML6's expertise in AI and its proven track record in developing cutting-edge solutions made it an ideal partner for Cosmec. ML6's team collaborated closely with Cosmec to understand the specific requirements of the heavy clay processing industry and to develop a tailored in-line quality solution. Leveraging its advanced machine vision and machine learning capabilities, ML6 designed a system that could accurately identify and classify defects in real-time, enabling Cosmec to take immediate corrective actions and maintain consistent product quality.

Results

The implementation of ML6's in-line quality solution has had a transformative impact on the operations of Cosmec's customers. By accurately detecting broken bricks over 90% of the time, it significantly reduced waste and boosted production efficiency. Moreover, the real-time insights provided by the system have empowered their customers to proactively identify and address potential quality issues, further enhancing the consistency and overall quality of its products. As a result, Cosmec has experienced a marked increase in customer satisfaction, further solidifying its position as a leader in the heavy clay processing industry.

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Jan Gerlo
Jan GerloClient Partner, ML6

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Jan Gerlo
Jan GerloClient Partner, ML6

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